Pouch Battery Equipment
Pouch Lithium Battery Top & Side Sealing Machine
- Precision Sealing Solution for Pouch Cell Production
A specialized machine for top and side sealing of pouch lithium batteries, with integrated testing functions. Customizable with edge trimming and corner sealing to meet your specific production needs.
Precision Sealing and Integrated Testing
Engineered for reliability and flexibility in pouch battery final sealing processes.
Precision Sealing
Ensures a strong, hermetic seal on both the top and side of the pouch battery for maximum safety and performance.
Integrated Testing
Includes built-in testing functions to verify seal integrity and cell performance immediately after sealing.
Fully Customizable
Can be customized with additional functions like edge trimming and corner sealing based on client requirements.
Efficient Performance
Optimized for a production rate of 10-12 PPM, balancing speed with high-quality results.
Technical Specifications
| Attribute | Value |
|---|---|
| Model | XHS-DCF-LD |
| Specification | DCF3060 |
| Application | Top/side sealing and testing for pouch lithium batteries |
| Customization | Yes (edge trimming, corner sealing, etc.) |
| Materials | 45 Steel, Aluminum, Stainless Steel |
| Machine Size | 1200 × 900 × 1750 mm |
| Technical Parameter | 10-12 PPM |
Key Operational Benefits
- Improves product quality with consistent, high-quality seals.
- Increases production yield by catching defects early with integrated testing.
- Offers a flexible, future-proof solution with extensive customization options.
- Reduces footprint by combining sealing and testing in one machine.
- Built with robust materials for long-term reliability in industrial environments.
- Tailored to fit seamlessly into your existing production line.
See Our Top & Side Sealing Machine in Action
Top Pain Points in Pouch Cell Sealing Equipment Selection
When evaluating equipment for pouch cell top and side sealing, manufacturers often face several critical challenges that directly impact product quality, production efficiency, and scalability.
Precision & Stability Concerns
Achieving uniform, reliable sealing across both the top and side of the pouch is technically demanding. Inconsistent temperature control, uneven pressure, or misalignment can result in poor bonding strength, leakage risks, or batch quality failures.
Compatibility with Different Cell Sizes & Materials
Many production lines require frequent format switching or adaptation to different aluminum-laminated films and pouch dimensions. Rigid, non-adaptable equipment limits flexibility and increases downtime.
Limited Integration with Automation & QC
Without built-in inspection, vision alignment, or MES/ERP integration, manufacturers may struggle with manual rework, data gaps, or traceability issues — all of which reduce operational efficiency and increase labor cost.
Complex Customization & Unclear Specifications
Some suppliers lack the technical capability or willingness to tailor the machine based on your process needs, such as edge trimming, corner sealing, or special fixture designs. This leads to prolonged trial phases and suboptimal long-term ROI.
Your Challenges, Our Solutions
At XHS, we specialize in delivering high-precision, fully customizable pouch battery sealing solutions — engineered to meet the real-world needs of advanced battery manufacturing lines.
Built for Accuracy & Stability
Our machines deliver ±1°C temperature control, consistent sealing pressure, and precise pouch positioning to ensure every cell is sealed to the highest standard.
Flexible & Customizable Design
From quick-change tooling for different cell sizes to optional corner sealing and edge trimming, we tailor the machine layout to your production goals — whether you’re scaling a pilot line or running a GWh-level plant.
Automation-Ready with Inline QC
We integrate visual inspection, leak detection, and MES compatibility directly into the system — reducing manual checks and improving yield rates with traceable, real-time production data.
Full Engineering Support from Day One
We provide process simulation, layout planning, and pre-delivery FAT testing to ensure smooth installation and commissioning. Our engineering team can work with you on glue path optimization, sealing head design, or system-wide integration.
Global Delivery, Local Support
With fast lead times, multilingual documentation, and local service teams across major markets, we provide remote diagnostics, on-site training, and long-term support — ensuring your investment runs reliably and profitably.
Applications & Use Cases
Versatile solutions for various battery manufacturing processes.
About Us: Strength & Commitment
We are more than just equipment manufacturers, we are your reliable partners, committed to driving your success through superior technology and professional service.
Modern Production Base
We operate advanced production facilities with high-precision processing equipment and a strict quality control system to ensure every machine meets exceptional standards.
Expert Team
Our team consists of experienced engineers and technical experts dedicated to technological innovation and providing optimal solutions for our clients.
Quality Management System
We strictly adhere to the ISO 9001 quality management system, ensuring full traceability from raw material procurement to final commissioning for guaranteed quality.
Company History
With over 15 years of industry experience, we have become a trusted leader in the battery equipment field, serving clients globally.
Comprehensive Service & Support
We are committed to providing service throughout the entire lifecycle of the equipment, ensuring your production line runs continuously, efficiently, and stably.
Pre-sales Technical Consultation
Our expert team provides detailed production line planning, equipment selection, and technical solution consulting to maximize your ROI.
Installation & Commissioning
Experienced engineers handle on-site installation, debugging, and optimization to ensure your production line quickly reaches stable operation.
Comprehensive Training Support
We offer systematic training on operation, maintenance, and processes to help your team master the equipment and solve common issues independently.
After-sales Maintenance & Guarantee
We provide 7×24 rapid response service, ample spare parts inventory, and regular inspections for preventive maintenance to safeguard your production.
Ready to improve your sealing process and scale your production?
Contact our team today for a tailored solution.
FAQ
Here are some common questions from our customers. If you have other inquiries,
please feel free to contact us.
1. What pouch cell sizes and formats are supported?
Our machine is fully customizable to handle a wide range of pouch cell sizes — from small-format consumer electronics to large EV and energy storage cells. Tooling and fixtures can be adapted to your specific product dimensions.
2. Can this machine perform both top and side sealing in one cycle?
Yes. It integrates both top and side sealing in a single process step, ensuring high bonding strength and alignment accuracy. Optional corner sealing and edge trimming modules are also available for enhanced packaging reliability.
3. What is the sealing accuracy and temperature control capability?
The sealing temperature is controlled with a precision of ±1°C. Pressure and dwell time are precisely adjustable to accommodate different materials like aluminum-laminated films, ensuring consistent and hermetic seals.
4. Is the machine compatible with different materials such as LFP or NCM cells?
Absolutely. The sealing parameters are fully programmable and adaptable to cells using LFP, NCM, or other chemistries. The system supports diverse pouch film thicknesses and material stacks.
5. What is the typical production speed of the sealing machine?
Our standard configuration achieves 10–12 pieces per minute (PPM), balancing production efficiency with high-quality output. Faster models or custom takt-time configurations can be discussed upon request.
6. Can this machine be integrated with existing MES or ERP systems?
Yes. Our equipment supports MES integration, allowing traceability, real-time data logging, production monitoring, and predictive maintenance features — ideal for smart factories.
7. Does the machine include testing functions after sealing?
Yes. Integrated testing modules are available, including leakage detection, visual inspection, and optional seal integrity tests to ensure each cell meets performance and safety standards immediately after sealing.
8. Is this machine suitable for pilot lines or only for mass production?
It’s suitable for both. We provide configurations tailored for R&D labs, pilot-scale lines, and high-capacity GWh-level production environments — with flexible format switching and quick changeovers.
9. How do you provide support for overseas installation and training?
We offer comprehensive support including remote diagnostics, overseas installation by experienced engineers, operator training, and full FAT testing before shipment. Local service partnerships are also available in key regions.
10. Can the machine be upgraded or scaled with future battery designs?
Yes. Our sealing machine is modular and forward-compatible. Whether you’re adapting to new pouch shapes, chemistries, or automation systems, we provide scalable upgrade paths to meet your long-term roadmap.