Pouch Battery Equipment
Pouch Lithium Battery Double Flanging, Cutting & Hot Pressing Machine
A compact, high-speed machine that automates the final forming process for pouch lithium batteries, integrating edge cutting, double flanging, and hot pressing into a single, efficient workflow.
Integrated Forming Solution for Precision Pouch Cell Manufacturing
Engineered for high-precision pouch cell forming, this all-in-one machine integrates double flanging, edge cutting, and hot press forming into a compact, automated system — delivering consistent cell dimensions, professional appearance, and production efficiency. Ideal for mid- to large-scale lithium battery production lines.
Automatic Edge Cutting
Precisely trims excess aluminum-laminated film from pouch cell edges, ensuring uniform size and shape. This step improves consistency for downstream module assembly and reduces manual rework.
Precision Double Flanging
Forms clean, symmetrical double folds on both edges of the pouch, enhancing mechanical stability and ensuring reliable fit within battery packs. This process is essential for cell stacking, welding, and final packaging.
Hot Press Forming
Applies controlled heat and pressure to shape the pouch cell into its final dimensions, eliminating wrinkles and air gaps. Guarantees a stable, flat surface and excellent pack fit.
High-Speed Operation
Capable of processing up to 20 pieces per minute (20 PPM) with continuous accuracy, this machine is optimized for high-volume production environments requiring tight dimensional tolerances.
Technical Specifications
| Category | Details |
|---|---|
| Model | XHS-SZQZT-LD |
| Specification | QZT3060 |
| Application | Automatic edge cutting, double flanging, and hot pressing for pouch batteries |
| Customization | Yes |
| Materials | 45 Steel, Aluminum, Stainless Steel |
| Machine Size | 800 x 1500 x 1750 mm |
| Technical Parameter | 20 PPM |
Key Operational Benefits
- Ensures consistent final dimensions for all battery cells, improving module assembly.
- Automates multiple manual processes, reducing labor costs and human error.
- Compact footprint saves valuable floor space in your factory.
- High-speed operation increases overall production line throughput.
- Improves the safety and appearance of the finished battery cell.
- Durable construction ensures long-term reliability and low maintenance.
See OurDouble Flanging, Cutting & Hot Pressing Machine in Action
Your Manufacturing Demands, Our Integrated Solution
At XHS, we specialize in high-precision, fully integrated pouch cell forming equipment — engineered to meet the exacting standards of modern lithium battery production. Our Double Flanging, Cutting & Hot Pressing Machine combines multiple forming processes into one automated system, ensuring your cells are production-ready with minimal handling and maximum consistency.
Engineered for Precision & Process Consistency
This machine delivers reliable edge trimming, flanging, and thermal forming with exceptional accuracy. From ±0.1 mm dimensional control to stable mechanical folds, every step contributes to high-quality cell packaging and seamless module integration.
All-in-One Compact Design
Combines three critical forming functions — cutting, double flanging, and hot pressing — in a single footprint-efficient unit. This minimizes manual transfer, reduces equipment footprint, and shortens takt time.
Built for Automation & Quality Assurance
Fully compatible with upstream and downstream automation systems, including robotic loading, conveyor handling, and inline inspection modules, enabling a smart, connected production environment.
End-to-End Engineering Support
From layout planning and process matching to installation, training, and optimization, our technical team is involved every step of the way to ensure smooth integration and lasting reliability.
Global Reach, Local Support
We deliver and support equipment worldwide, with localized service teams and remote diagnostics, helping you maintain high uptime and productivity — wherever your plant is located.
Clear Information for Confident Decision-Making
We provide transparent specifications and engineering insights to help you make the right investment — whether you’re upgrading a pilot line or building a gigafactory.
Equipment Comparison:
| Feature | XHS Integrated Forming Machine | Industry Average |
|---|---|---|
| Process Integration | 3-in-1: Cutting + Double Flanging + Hot Press | Separate machines for each process |
| Footprint | Compact, space-saving design | Large footprint, scattered layout |
| Output Speed | Up to 20 PPM (cells/min) | 10–12 PPM |
| Flanging Method | Precision double fold | Single fold or manual handling |
| Dimensional Accuracy | ±0.1 mm trimming, stable forming | ±0.3 mm typical |
Project & Service Information
Implementation Timeline
Typical project lifecycle from PO to commissioning is 12-16 weeks, with dedicated project management.
Training & Staffing
We provide hands-on training for both operators and maintenance technicians. Suggested staffing: 1 operator per 2 machines for optimal efficiency.
Compliance & Quality Standards
All equipment is designed in accordance with CE, UL, and ISO 9001 standards. We are active participants in international battery safety and automation standardization initiatives.
Engineering & R&D
Our in-house R&D team, led by industry experts, holds 50+ patents in battery production equipment — including innovations in edge forming, heat pressing, and high-speed automation.
Applications & Use Cases
Versatile solutions for various battery manufacturing processes.
Certifications & Standards
- Quality, Safety & Compliance—Built In
ISO 9001:2015
Quality management system certification ensuring consistent product quality and customer satisfaction.
CE Marking
European conformity certification confirming compliance with health, safety, and environmental protection standards.
RoHS Compliance
Restriction of hazardous substances compliance ensuring environmental safety and sustainability.
UL Listed
North American safety standards compliance for industrial battery manufacturing equipment.
From a Standalone Unit to a Fully Integrated Forming Line
We don’t just offer machines — we deliver scalable forming solutions tailored to your pouch cell production stage and technical needs. The Double Flanging, Cutting & Hot Pressing Machine plays a critical role in shaping pouch cells with precision and consistency, ensuring perfect dimensions and packaging integrity.
For Startups & Pilot Lines
A single all-in-one forming machine is ideal for R&D centers or pilot-scale production. It supports flexible parameter tuning, quick tooling changeovers, and precise forming control — helping teams validate processes before mass scaling.
- Pilot-scale validation
- Forming process development
- Small-batch flexibility
For Medium-Scale Production
We offer modular integration of multiple forming machines with automated loading/unloading systems and buffer stations, building a semi-automated forming line that balances output, floor space, and investment.
- Semi-automated forming cell
- Moderate throughput
- Balanced automation
For Large-Scale Gigafactories
Our forming machine is a key station in fully automated pouch cell assembly lines. We provide end-to-end engineering, from layout simulation and upstream/downstream connectivity to on-site commissioning — ready to meet the speed and precision needs of modern gigafactories.
- High-speed automation
- Turnkey line integration
- High-volume consistency
Customization & Line Planning
We offer full customization of tooling, pressure plates, software interface, and machine footprint. Whether you’re optimizing an existing line or building a fully automated line from scratch, our engineers ensure perfect alignment with your process and plant layout.
- Tailored forming modules
- Layout engineering support
- Scalable automation design
Streamline Your Final Forming Process
Achieve higher speed, consistency, and quality in your pouch battery finishing. Contact us to learn more about this integrated solution.
FAQ
Here are some common questions from our customers. If you have other inquiries,
please feel free to contact us.
1. What does this integrated machine do in the pouch cell production process?
This machine combines edge cutting, double flanging, and hot press forming into a single automated unit. It finalizes the cell shape, ensures dimensional accuracy, and prepares the cell for sealing and module assembly.
2. Why is double flanging important for pouch cells?
Double flanging reinforces the edges of the pouch, helping to prevent leaks and mechanical damage during handling, stacking, and welding. It also ensures a better fit during module integration.
3. What materials are compatible with this machine?
The machine is designed for use with aluminum-laminated film (Al-plastic film) commonly used in lithium-ion pouch batteries. It can be customized to handle various thicknesses and layer structures.
4. Can it handle different pouch cell sizes and designs?
Yes. The system supports customizable tooling and adjustable process parameters to fit different cell sizes, thicknesses, and tab positions. We also offer quick-change setups for multi-model production.
5. What is the typical processing speed?
Standard configurations can achieve up to 20 PPM (pieces per minute) depending on cell size and process complexity. Speed can be adjusted to balance quality and throughput.
6. How precise is the edge cutting and forming process?
The machine provides high-precision trimming (±0.1 mm) and accurate thermal forming, ensuring each cell meets tight dimensional tolerances for pack compatibility and visual consistency.
7. Is it suitable for fully automated production lines?
Yes. The machine supports integration with robotic arms, conveyors, and inline inspection systems, making it ideal for mid- to high-volume production with minimal operator intervention.
8. Do you offer customization for special production layouts?
Absolutely. We offer flexible machine designs that can be tailored to your factory layout, cell structure, and automation flow, ensuring seamless integration into existing or new lines.
9. What installation and training services are provided?
We provide on-site installation, process calibration, and operator training to ensure optimal performance. Remote technical support and video guidance are also available.
10. What after-sales support can we expect?
Our support includes spare parts supply, remote diagnostics, software upgrades, and on-site service (when needed). We maintain a global service network to ensure fast response wherever you are.