Pouch Battery Production Lines
Pouch Bluetooth & Power Battery Second Sealing Line
The ultimate finishing machine for TWS pouch-type button cells. This advanced, all-in-one system integrates automatic resealing, precision trimming, voltage testing, embossing, and edge forming to produce a perfect, retail-ready battery.
Turnkey Solution for Final Battery Sealing
From degassed cell to finished product, our integrated line handles every step of the second sealing process.
Fully Integrated Process
Combines automatic second sealing, gas bag cutting, resealing, and final cutting/folding/hot pressing into one continuous line.
Application Focused
Optimized for the specific requirements of pouch batteries used in Bluetooth devices, wearables, and other consumer electronics.
High-Speed & Efficient
Designed for high-volume manufacturing with a throughput of 18 PPM, ensuring your line meets market demand.
Modular & Customizable
The line can be configured and customized to fit your specific product requirements and factory layout.
Technical Specifications
| Category | Specification |
|---|---|
| Model | XHS-EFX-LD |
| Specification Code | EFX6090 |
| Application | Integrated second sealing, gas bag cutting, resealing, and forming for pouch batteries |
| Customization | Yes |
| Construction Materials | 45 Steel, Aluminum, Stainless Steel |
| Machine Dimensions | 4000 × 4500 × 1900 mm |
| Production Rate | 18 PPM |
Key Operational Benefits
- Provides a complete turnkey solution, reducing project complexity and integration time.
- Maximizes production throughput and efficiency with a fully automated workflow.
- Ensures consistent quality and high yield rates for all finished batteries.
- Reduces labor requirements and minimizes manual handling errors.
- Offers a scalable solution that can grow with your production needs.
- Single point of contact for design, installation, and support.
See Our Pouch Bluetooth & Power Battery Second Sealing Line in Action
Automate Your Entire Second Sealing Workflow
Take your pouch battery production to the next level with our fully integrated second sealing line. Contact us to design your custom solution.
FAQ
Here are some common questions from our customers. If you have other inquiries,
please feel free to contact us.
1. What types of batteries is the second sealing line designed for?
This production line is optimized for pouch-type lithium batteries used in Bluetooth audio devices, power banks, small electronics, and other compact power applications — typically within the 50mAh–5000mAh capacity range.
2. What does the “second sealing” process involve?
The second sealing process ensures final edge sealing after electrolyte filling and degassing, providing a tight, reliable enclosure that protects cell integrity and prevents electrolyte leakage over time.
3. How many cells per minute can the line process?
Depending on configuration, cell size, and automation level, the line can achieve 15–25 PPM (pieces per minute). Higher speeds are available for standardized cell formats using dual-station or multi-head designs.
4. What key modules are included in the line?
A typical second sealing line includes:
Pre-heating and pre-positioning
Top/side sealing station
Cooling system
Leakage detection or vacuum testing (optional)
Automated loading/unloading and transfer systems
5. Can the line be customized for different pouch formats or tab layouts?
Yes. The sealing head, fixture design, and positioning system can all be custom-tailored to accommodate various pouch shapes, tab lengths, and corner configurations, ensuring a secure and consistent seal.
6. Is this second sealing line compatible with cleanroom environments?
Absolutely. The entire system is designed for Class 100,000 cleanroom or better. All surfaces and components meet industrial cleanliness and material safety standards for battery production.
7. What sealing accuracy and control parameters can be achieved?
The system features ±1°C temperature control, ±0.2mm sealing accuracy, and servo-driven pressure regulation — essential for ensuring uniform sealing quality and long-term battery reliability.
8. Can the line be integrated into an existing production system?
Yes. We offer modular and scalable integration options, with compatibility for upstream electrolyte filling/degassing equipment and downstream testing or packing stations.
9. What kind of data tracking or MES integration is supported?
Our sealing lines can be equipped with barcode scanning, traceability modules, and full MES connectivity, allowing real-time quality monitoring and historical data logging for every cell.
10. What after-sales services are provided?
We provide on-site installation, operator training, technical support, and remote diagnostics. Spare parts and engineering services are available globally through our support network.