Proven Technology Solutions
Lead-Acid Battery Production Line Supporting Equipment
Leverage our extensive experience with robust, reliable, and efficient equipment for every stage of the lead-acid battery manufacturing process.
Comprehensive Equipment for Lead-Acid Manufacturing
We provide robust solutions for the entire lead-acid battery production workflow, from raw materials to finished product.
Grid Casting & Pasting Lines
Automated lines for casting lead grids and applying active paste material with high precision.
Curing Chambers
Advanced chambers with precise temperature and humidity control for optimal plate curing.
Plate Assembly & Welding (COS)
Cast-on-strap (COS) machines for automated welding of plate groups into battery elements.
Formation & Finishing Lines
Water bath formation systems, acid fillers, and end-of-line testing equipment for finished batteries.
System Capabilities
| Automation Level | From standalone machines to turnkey lines |
| Key Processes | Casting, Pasting, Curing, Assembly, Formation |
| Battery Types | Flooded, VRLA (AGM & Gel) |
| Capacity | Scalable for automotive, industrial, and standby power |
| Environmental Controls | Acid-resistant materials, ventilation systems |
| Control Systems | Robust PLC-based controls for harsh environments |
| Industry Standards | Compliance with BCI and IEC standards |
| Material Handling | Integrated conveyors and robotic systems |
Why Partner with XHS?
- Improve production efficiency and consistency for this mature technology.
- Enhance worker safety with automated handling of lead and acid.
- Reduce environmental impact through efficient processes and waste reduction.
- Increase battery quality and performance with precise process control.
- Lower operational costs through automation and reduced rework.
- Benefit from our decades of experience in lead-acid battery manufacturing.
Serving Key Lead-Acid Markets
Our equipment is trusted by manufacturers serving the world’s largest lead-acid battery markets.
Automotive SLI Batteries
High-speed production lines for starting, lighting, and ignition (SLI) batteries.
Industrial Motive Power
Robust equipment for manufacturing deep-cycle batteries for forklifts and other industrial vehicles.
Standby Power (UPS & Telecom)
Precision equipment for VRLA batteries used in uninterruptible power supply and telecommunications.
Plant Modernization
Upgrading existing lead-acid battery plants with modern, efficient, and safer equipment.
Modernize Your Lead-Acid Production
Whether you are building a new plant or upgrading an existing one, our experts can provide the right equipment to meet your goals.